
No, those aren't my new super
sticky sponge rubber
tires!
Here is a look at the complete
toe in/out gage. The supporting pipe is a
65" length of 1/2" diameter electrical conduit.
The 2" x 4" by 6" long blocks are used to space the gage
away from the tires so
your readings will be consistent. They also make it easier to slide the
movable pointer on the pipe.
After this picture was made, I now use a straight piece of 1" x 2" length of
wood long enough to sit behind or in front of both tires to rest the
2x4 blocks of wood against. The 1 x 2 would be placed between
the
forward end of the 2 x 4 blocks and the "tires" in this picture.
This allows me more latitude in where I place the blocks. And it makes
the measurements much more consistent.
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Toe in is ideally measured at the axle height
on the
tires. The
pointers should be long enough to touch the tire half way up the tire
to get the truest reading of toe in/out.
My pointers are 11" long and 2" wide at the bottom. The
pointer on the left is mounted
stationary on the left end of the conduit support pipe. The pointer on
the right slides on the support pipe when setting the gage up for
measuring toe in/out.
I made the pointers from some thin scrap aluminum sheet that I
had. The width at the bottom only has to be wide enough to
allow
you to
drill the two mounting holes to match the couplers you are using.
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This is the tip of the
stationary pointer. In use the tip of the pointer is placed
on
a reference point on the tire tread.
Instructions for use of the gage
are
located at the end
of this section.
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This is a close up of the tip of the movable pointer. I riveted a short
piece of a
metal tape measure to the end of the pointer so I don't have to use
another
scale to read the toe in or toe out. You can also make this pointer
pointed like the stationary one if you don't have a piece of a
ruler to sacrifice to the cause.
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This is an end view of the
stationary pointer. The round object is a
normal 1/2" electrical conduit coupling adapter.
Notice the ridge in the center of the tube that is normally used to
keep the two
pieces conduit centered in the adapter.
Also notice that there is one washer on each set screw to give the
pointer sheet metal a surface to seat on. The washer thickness should
be such that the screw will seat on the conduit and hold the pointer
tightly at the same time. The washers on both of my pointers are 1/16"
thick.
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This is and end view of the
movable pointer's conduit coupler adapter.
Notice that the ridge in the center of this adapter has been removed by
drilling and
then filing the adapter smooth with a rat tail file. The
coupler must slide freely on the 1/2" conduit supporting pipe. There
are washers on each side of the sheet metal so the end of the screws do
NOT project through the adapter.
On
the right side of the coupler you can see a piece of a spring clip that
keeps the pointer and adapter in position on the conduit when in use.
There is a better view of the clip in the next picture.
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How to modify the
movable
pointer conduit adapter.
The movable pointer tensioner is the only semi-complicated part of
making the toe in gage. The spring clip shown in the photo to the
right, is
from a gas powered lawn mower. It is normally used to hold the various
cables (throttle, gear shifter for instance) against the operators
handle.
WHAT! You say you don't have one? Take one off your lawn mower! Or
you can probably get one from a lawn mower repair shop or where I do
most of my shopping, the junk yard.
Drill
two 1/4" diameter holes in a line on the side of the adapter opposite
the
set screws as shown in the photo. File the sides of the holes flat as
shown
to provide clearance for the "S" shaped end of the clip.
Note:
I
had to bend the clip slightly to cause the "S" end to project deeper
into the drilled slot in the adapter.
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This picture shows the spring clip that applies pressure on the conduit
through the slot in the adapter.
It is not necessary to use a ribbed
adapter. I just happened to have this one when I made my gage.
That's it, now you can assemble the two pointers. Don't forget the
spacer washers.
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